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Factory (CTC)

Z-Cut CTC Machine

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New highly engineered dynamic version of the CTC machines

"Z" the last / untimate letter of the roman alphabet

Maintaining the momentum of positive growth among all the brands, ZENITH with more popularity announces the inclusion of another product to our portfolio.

After a great successful story of Samurai CTC machine, Zenith announces the new highly engineered dynamic version of the CTC machines as "Z-Cut" with the confidence that the same will be received & appreciated by our valued customers as enthusiastically as before.

Zenith belief that growth and expansion are hinged upon by giving the customers a hassle free product along with after sales service.

Heavy & Robust Construction

Graded vertically casting used for pedestals dully reenforced for higher rigidity & construction for vibration free performance.


Interchangeability

Interchangeability of rollers H.S. to S.S. or vice versa and similarly from one cut to another cut interchangeability of parts made possible.

Low Height
  • Enables better Supervision.
  • Maintenance made easier.
  • Changing of Rollers easy & fast.
  • Qualifies for strong rigidity.
  • Frameless Conveyors.
  • Spil Free.
  • No ball formation.
Drive

Positive Drive Grear Box is fitted with hardened shafts, gears and heavy duty bearing for longer life and drive heavy Duty Propeller Shafts.


Wider PVC Conveyer Belt

Based on experience that 40" wide conveyor belts, Full cutting area of 36" wide rollers can not be used and allows side spillage, viewing this handicap 42" wider imported PVC non-sticky conveyor belts are provided. Belts are hygienically safe and have long life.

Showing the gear box of the Z-Cut CTC MachineGear Box
Moving Cover

Unlike static covers where cut mal deposits on the covers and thus becomes the mother bed of bacteria, the moving covers with imported PVC belts, does not allow any deposition or accumulation of teas. No lump or Ball formation.


Wider PVC Conveyer Belt
  • Moving Cover.
  • S.S.angularly & specially designed side guards.
  • Enhanced the hygienic values by not allowing accumulation of teas in any inaccessible area and thus bacterial menace eliminated.
Find the latest technology based Z-Cut CTC Machine Cutting Unit & CoverCutting Unit & Cover
Spillage

The specially designed side guards, winder conveyor belt, have made to achieve virtually nil spillage.


Cooling System

Cooling fan with pipe line connecting to each cut is provide from behind the rollers prevents leaf temperature from rising, thereby increasing the quality of liquor.


Improved De-Jamming
  • System saves damage to roller.
  • Re-instatement is Immediate.
  • Achieves same matching / Meshing.
Latest Technology based Cooling System & Auto Trip Mechanism save damagesCooling & Auto Trip Mechanism
Bearing Sleeves

Hardened and ground bearing sleeves are provided on the mandrel bearing journals to ensure minimum damage to bearings.


Front Roller removal

Unique roller removing system make removal system make convenient and easier.


Boltless Roller Removal System

Designed System eliminates pressure plate removal displace on during roller change

Improved Clutch System

Simple & operator friendly clutch system introduced for engaging and disengaging moving of conveyor belts within fraction of a second.


Fast roller changing system make removal system convenient and easier.Faster roller changing mechanism

Technical Specifications and Data
Model JUMBO 13" Z CUT 914 - 36" JUMBO 13" Z CUT 1065- 42" 9.1/2 & 8.1/2 Z CUT 914 - 36" 9.1/2 & 8.1/2 Z CUT 1065 - 42"
Unit 3 Cut 4 Cut 3 Cut 4 Cut 3 Cut 4 Cut 3 Cut 4 Cut
Length (mm) 8953 11063 8953 11063 8953 11063 8953 11063
Width (mm) 2680 2680 2680 2680 2680 2680 2680 2680
Height (mm) 980 980 980 980 980 980 980 980
Output W/L 1000 1100 kg 1000 1100kg 800 900kg 850 1050kg

Conveyor Belts (PVC Belts)

  Width mm Length mm Width mm Length mm Width mm Length mm Width mm Length mm
Feed 1030 5000 1180 5000 1030 5000 1180 5000
Subsequent Cut 1030 5000 1180 5000 1030 5000 1180 5000
Discharge 1030 5664 1080 5664 1080 5664 1080 5664
Moving Cover 1020 2450 1070 2450 1020 2450 1070 2450

Horse Power (Recommended)

Normal CTC Used with 8 / 10 TPI Roller
Normal Cut 20-15-15-15 25-20-20-20 20-15-15-15 20-20-20-20
hard Cut 25-20-20-20 30-25-25-25 20-20-15-15 25-20-20-20

Roller Sharpening Data

Roller Diameter Tilt Angle
(in Degree)		 Milling Cutter Angle
(in Degree)		 Helical
 Chasing Profile
U & V
13" 8 T.P.I. 45.6 65 65 55 / 45
13" 10 T.P.I. 45.6 65 65 55 / 45
9.1/2" 8 T.P.I. 52 65 65 55 / 45
9.1/2" 10 T.P.I. 52 65 65 55 / 45
9.1/2" 8 T.P.I. 47 70 70 55 / 45
9.1/2" 10 T.P.I. 47 70 70 55 / 45


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